Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

MSFFF3009 Mapping and Delivery Guide
Set up, operate and maintain computer numerically controlled (CNC) coating systems

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency MSFFF3009 - Set up, operate and maintain computer numerically controlled (CNC) coating systems
Description
Employability Skills
Learning Outcomes and Application This unit of competency covers setting up, operating and maintaining CNC coating systems in order to apply coatings to specifications.No licensing, legislative or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

Assessors must:

hold training and assessment competencies as determined by the National Skills Standards Council (NSSC) or its successors

have vocational competency in the furnishing industry at least to the level being assessed with broad industry knowledge and experience, usually combined with a relevant industry qualification

be familiar with the current skills and knowledge used and have relevant, current experience in the furnishing industry.

Assessment methods must confirm consistency of performance over time rather than a single assessment event and in a range of workplace relevant contexts.

Assessment must be by observation of relevant tasks with questioning on underpinning knowledge and, where applicable, multimedia evidence, supervisor’s reports, projects and work samples.

Assessment is to be conducted on single units of competency or in conjunction with other related units of competency. Foundation skills are integral to competent performance in the unit and should not be assessed separately.

Assessment must occur on the job or in a workplace simulated facility with relevant process, equipment, materials, work instructions and deadlines.

Access is required to CNC coating systems and equipment, spray booth, coatings and cleaning products.
Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare for work
  • Characteristics of the surface and the required surface coating are identified from work orders or instructions
  • Processing and application techniques, time and safety requirements are identified and used for work planning
  • Work health and safety (WHS) requirements, including ventilation requirements and personal protection needs, are observed throughout the work
  • Tools, equipment and accessories are identified and checked for safe and effective operation for the surface coating task
  • Coating materials are identified and prepared
       
Element: Check and prepare for spraying
  • Products with surface or other faults are identified and faults reported or repaired as appropriate
  • Other products and equipment in the workplace are protected from overspray
  • Trial applications of surface materials are made to check equipment operation, materials consistency and specified surface finish
  • Machine faults are identified and rectified or reported
  • Material faults are identified and workplace procedures for rectification are followed
       
Element: Apply surface coating
  • Surfaces are kept free of contamination
  • Surface coatings are applied according to workplace procedures
  • Surface coating viscosity and coverage is monitored and checked against workplace requirements for even spread and thickness
  • Rectification of surface faults are made as required
  • Products are inspected and approved for suitability for further processing
  • Defects are dealt with and/or reported in accordance with workplace procedures
       
Element: Clean work area and maintain equipment
  • Equipment is cleaned and inspected for serviceable condition and stored appropriately
  • Unserviceable equipment is tagged, faults are identified and appropriate personnel are informed
  • Work area, including spray booth is cleaned and returned to approved condition
  • Workplace records are completed
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Prepare for work

1.1

Characteristics of the surface and the required surface coating are identified from work orders or instructions

1.2

Processing and application techniques, time and safety requirements are identified and used for work planning

1.3

Work health and safety (WHS) requirements, including ventilation requirements and personal protection needs, are observed throughout the work

1.4

Tools, equipment and accessories are identified and checked for safe and effective operation for the surface coating task

1.5

Coating materials are identified and prepared

2

Check and prepare for spraying

2.1

Products with surface or other faults are identified and faults reported or repaired as appropriate

2.2

Other products and equipment in the workplace are protected from overspray

2.3

Trial applications of surface materials are made to check equipment operation, materials consistency and specified surface finish

2.4

Machine faults are identified and rectified or reported

2.5

Material faults are identified and workplace procedures for rectification are followed

3

Apply surface coating

3.1

Surfaces are kept free of contamination

3.2

Surface coatings are applied according to workplace procedures

3.3

Surface coating viscosity and coverage is monitored and checked against workplace requirements for even spread and thickness

3.4

Rectification of surface faults are made as required

3.5

Products are inspected and approved for suitability for further processing

3.6

Defects are dealt with and/or reported in accordance with workplace procedures

4

Clean work area and maintain equipment

4.1

Equipment is cleaned and inspected for serviceable condition and stored appropriately

4.2

Unserviceable equipment is tagged, faults are identified and appropriate personnel are informed

4.3

Work area, including spray booth is cleaned and returned to approved condition

4.4

Workplace records are completed

Interpret work order and locate and apply relevant information

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Identify materials used in the work process

Follow work instructions, operating procedures and inspection processes to:

minimise the risk of injury to self or others

prevent damage to goods, equipment and products

maintain required production output and product quality

Select and apply surface coatings, including the adjustment of system controls, to effect required coating using a minimum of two (2) different CNC systems for curtain coating, UV coating, tumbling, dipping, and electrostatic powder coating tasks

Maintain equipment and work area, including spray booth

Use mathematical ideas and techniques to correctly complete measurements, calculate area and estimate material requirements

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Minimise wastage of resources, including materials, time and money

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity

Identification of CNC coating system equipment, processes and procedures

Characteristics of coatings and base materials in terms of toxicity, reactivity, flammability, required viscosity and recoatability

Effects of fumes, heat and other radiations on surface coatings

Methods to prevent contamination of surfaces during and after surface coating

Work flow in relation to spraying operations

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Prepare for work

1.1

Characteristics of the surface and the required surface coating are identified from work orders or instructions

1.2

Processing and application techniques, time and safety requirements are identified and used for work planning

1.3

Work health and safety (WHS) requirements, including ventilation requirements and personal protection needs, are observed throughout the work

1.4

Tools, equipment and accessories are identified and checked for safe and effective operation for the surface coating task

1.5

Coating materials are identified and prepared

2

Check and prepare for spraying

2.1

Products with surface or other faults are identified and faults reported or repaired as appropriate

2.2

Other products and equipment in the workplace are protected from overspray

2.3

Trial applications of surface materials are made to check equipment operation, materials consistency and specified surface finish

2.4

Machine faults are identified and rectified or reported

2.5

Material faults are identified and workplace procedures for rectification are followed

3

Apply surface coating

3.1

Surfaces are kept free of contamination

3.2

Surface coatings are applied according to workplace procedures

3.3

Surface coating viscosity and coverage is monitored and checked against workplace requirements for even spread and thickness

3.4

Rectification of surface faults are made as required

3.5

Products are inspected and approved for suitability for further processing

3.6

Defects are dealt with and/or reported in accordance with workplace procedures

4

Clean work area and maintain equipment

4.1

Equipment is cleaned and inspected for serviceable condition and stored appropriately

4.2

Unserviceable equipment is tagged, faults are identified and appropriate personnel are informed

4.3

Work area, including spray booth is cleaned and returned to approved condition

4.4

Workplace records are completed

Specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Range is restricted to essential operating conditions and any other variables essential to the work environment.

Unit context includes:

WHS requirements, including legislation, building codes, material safety management systems, hazardous and dangerous goods codes, and local safe operating procedures or equivalent

work is carried out in accordance with legislative obligations, environmental legislation, relevant health regulations, manual handling procedures and organisation insurance requirements

work requires individuals to demonstrate organisational abilities, judgement and problem solving in the application of surface coatings

Surface coatings include:

curtain coating

UV coating

tumbling

dipping

electrostatic powder coating

Tools and equipment include:

computerised spray system

electrostatic spray guns

baking ovens

barrel tumblers

spray booths

liquid containers

compressor and hoses

screwdrivers

shifting spanner and spanners

ford cup

Materials to be applied include:

stains

lacquers

wax

oil

two-pack polyurethane

three-pack polyester

enamels

acrylics

powder coating

Personal protective equipment includes:

that prescribed under legislation, regulations and enterprise policies and practices

Information and procedures include:

workplace procedures relating to the use of tools and equipment

work instructions, including job sheets, cutting lists, plans, drawings and designs

workplace procedures relating to reporting and communication

manufacturer specifications and operational procedures

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Characteristics of the surface and the required surface coating are identified from work orders or instructions 
Processing and application techniques, time and safety requirements are identified and used for work planning 
Work health and safety (WHS) requirements, including ventilation requirements and personal protection needs, are observed throughout the work 
Tools, equipment and accessories are identified and checked for safe and effective operation for the surface coating task 
Coating materials are identified and prepared 
Products with surface or other faults are identified and faults reported or repaired as appropriate 
Other products and equipment in the workplace are protected from overspray 
Trial applications of surface materials are made to check equipment operation, materials consistency and specified surface finish 
Machine faults are identified and rectified or reported 
Material faults are identified and workplace procedures for rectification are followed 
Surfaces are kept free of contamination 
Surface coatings are applied according to workplace procedures 
Surface coating viscosity and coverage is monitored and checked against workplace requirements for even spread and thickness 
Rectification of surface faults are made as required 
Products are inspected and approved for suitability for further processing 
Defects are dealt with and/or reported in accordance with workplace procedures 
Equipment is cleaned and inspected for serviceable condition and stored appropriately 
Unserviceable equipment is tagged, faults are identified and appropriate personnel are informed 
Work area, including spray booth is cleaned and returned to approved condition 
Workplace records are completed 

Forms

Assessment Cover Sheet

MSFFF3009 - Set up, operate and maintain computer numerically controlled (CNC) coating systems
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

MSFFF3009 - Set up, operate and maintain computer numerically controlled (CNC) coating systems

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: